FSW Services – from idea to implementation

Technical consultation to each step as FSW full-line supplier
FSW Design assistance in product development
FSW Design assistance in product development
Years of experience in Friction Stir Welding with proven track record in the automotive industry
  • FSW standard DIN EN ISO25239:2020 Part 1-5
  • Consultancy on part design (preparation for Friction Stir Welding)
  • Determination of welding design
  • Optimum workpiece geometry
  • Expertise on achievable welding speeds
  • FSW Technology Workshop
  • Qualification according to ISO standards
More about FSW Design assistance
FSW feasibility and contract R&D
FSW feasibility and contract R&D

Provision of first welded FSW parts for following prototype production B/C-sample

  • Selection of the suitable welding process 
  • Preliminary testing on your application 
  • Manufacturing of the designated clamping device 
  • Analysis of FSW welding quality according ISO 
  • Verification in in-house laboratory 
  • Quality procedures (leakage test, part measurement via GOM, cross-sectioning) 
  • Assessment on achievable welding speeds within following prototype production 
More about FSW feasibility and contract R&D
FSW prototyping and pre-series production
FSW prototyping and pre-series production
Close-to serial production setup on our FSW showroom machines with a range from smaller applications to larger part dimensions
  • Verification on the FSW welding path to part design (analysis and simulations for welding)
  • FSW tool development for welding design
  • Engineering and assembly of designated clamping device for your application (close-to serial)
  • Production accompanying quality testing procedures (leakage test, QPP)
  • Evaluation of production cycle timing and layout draft
  • Assessment on pWPS and WPQR possible
More about FSW prototyping and pre-series production
FSW serial production equipment and turnkey-solutions
FSW serial production equipment and turnkey-solutions
Stirtec machine portfolio ranges from smaller application sizes in the HV-inverter segment to larger full-EV battery trays
  • Technology transfer to serial machining equipment within the development phase on your specific FSW unit
  • Manufacturing of serial clamping device, integrated into the FSW machinery for constant information exchange
  • Process monitoring within the STIRlytics® software
  • Pre-Acceptance of assembly and production verification
  • Installation and ramp-up at your desired facility
More about FSW serial production equipment
Markus Hahnl

FOR FSW PROTOTYPE PRODUCTION AND MACHINERY
Your contact person: Markus Hahnl

Are you interested in determining the feasibility of a new concept using Friction Stir Welding? Or do you require assistance in choosing the most-sufficient system for serial production for your application?
Please contact us directly - we'll gladly provide guidance and support.

markus.hahnl@stirtec.at
+43 676 60 23 306