FSW Services – from idea to implementation

Technical consultation to each step as FSW Full Line Supplier
FSW Design assistance in product development
FSW Design assistance in product development
Years of experience in Friction Stir Welding with proven track record in the automotive industry
  • FSW standard DIN EN ISO25239:2020 Part 1-5
  • Consultancy on part design (preparation for Friction Stir Welding)
  • Determination of welding design
  • Optimum workpiece geometry
  • Expertise on achievable welding speeds
  • FSW Technology Workshop
  • Qualification according ISO standards
More about FSW Design assistance
FSW feasibility and contract R&D
FSW feasibility and contract R&D

Provision of first welded FSW parts for following prototype production B/C-sample

  • Selection of the suitable welding process 
  • Preliminary testing on your application 
  • Manufacturing of the designated clamping device 
  • Analysis on FSW welding quality according ISO 
  • Verification in in-house laboratory 
  • Quality procedures (leakage testing, part measurement via GOM, cross-sectioning) 
  • Assessment on achievable welding speeds within following prototype production 
More about FSW feasibility and contract R&D
FSW prototyping and pre-series production
FSW prototyping and pre-series production
Close-to serial production setup on our FSW showroom machines with a range from smaller application to larger part dimensions
  • Verification on the FSW welding path to part design (analysis and simulations for welding)
  • FSW tool development for welding design
  • Engineering and assembly of designated clamping device for your application (close-to serial)
  • Production accompanying quality testing procedures (leakage-testing, QPP)
  • Evaluation on production cycle timing and layout draft
  • Assessment on pWPS and WPQR possible
More about FSW prototyping and pre-series production
FSW serial production equipment and turnkey-solutions
FSW serial production equipment and turnkey-solutions
Stirtec machine portfolio range from smaller application sizes in the HV-inverter segment to larger full-EV battery trays
  • Technology transfer to serial machining equipment within the development phase on your specific FSW unit
  • Manufacturing of serial clamping device, integrated into the FSW machinery for constant information exchange
  • Process monitoring within the STIRlytics® software
  • Pre-Acceptance of assembly and production verification
  • Installation and ramp-up at your desired facility
More about FSW serial production equipment
Markus Hahnl

FOR FSW PROTOTYPE PRODUCTION AND MACHINERY
Your contact person: Markus Hahnl

Are you interested in determining the feasibility of a new concept using Friction Stir Welding? Or do you require assistance in choosing the most-sufficient system for serial production for your application?
Please contact us direct - we'll gladly provide guidance and support.

markus.hahnl@stirtec.at
+43 676 60 23 306